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 提取罐
關鍵詞:提取罐  上海提取罐  制藥提取罐 
產品名稱: 提取罐
產品編號: GLTQ
產品商標:
產品規格: 500-1200L
參考價格: 10000
更新日期: 2018/5/12 8:58:58
被閱次數: 6036次
 

公司名稱:格翎(上海)環境科技有限公司
會員級別:免費會員

詳細說明  

1、概述:

    多功能提取罐是提取罐種類中的一種,它是醫藥、生物、食品、飲料、化工等行業的常壓、微壓、水煎、溫浸、熱回流、滲透、芳香油成分的提取及有機溶劑的回收等多種工藝中常用的浸出提取設備。可提供物料水提取、醇提取、揮發油提取并可回收渣滓中的溶劑,適用于滲漉、溫浸、回流、循環浸漬、加壓或減壓浸出等多種浸出工藝。具有效率高、操作方便等優點。采用動態提取,具有時間短,效率高,操作方便等優點。特別適合醫院、大中院校、科研單位進行小試、中試或小規模生產。

 

2、提取罐的用途

    該提取設備適用于中藥、植物、動物、食品、飲料、化工等行業的常壓、微壓、水煎、溫浸、熱回流、滲透、芳香油成分的提取及有機溶劑的回收等多種工藝,,也可用于高校、研究所和企事業單位實驗室研發及中小試生產線。

 

3、提取罐的分類

該多能提取罐設備一般可以分為以下幾種:

3-1、   按提取工藝可分為:蘑菇型提取罐斜錐型提取罐直筒型提取罐正錐型提取罐倒錐式提取罐

3-2、   按溶劑可分為:醇提取罐、水提取罐;

3-3、   按攪拌方式可分為: 靜態多功能提取罐 動態多功能提取罐

3-4、   按應用范圍可分為:食品多功能提取罐、化工多功能提取罐、 中藥多功能提取罐、制藥多功能提取罐等!

4、設備結構

該多功能提取罐設備主要由消沫器、冷凝器、冷卻器、過濾器、油水分離器、藥液泵氣缸控制臺等附件組成。

 1, overview:

Multifunctional extracting tank is a kind of extraction tank, it is medicine, biology, food, beverage, chemical industry pressure, micro pressure, water frying, soaking, heat reflux, osmosis, extraction and organic solvent aromatic oil components such as the recovery of many common leaching extraction equipment. Can provide the material of water extraction, alcohol extraction, extraction of volatile oil and Recyclable waste solvents, suitable for percolation, soaking, soaking, refluxing, cyclic compression or decompression leaching leaching process etc.. The utility model has the advantages of high efficiency, convenient operation and the like. Dynamic extraction has the advantages of short time, high efficiency, easy operation and so on. Particularly suitable for hospitals, universities, scientific research units for small, medium or small-scale production.

2, the use of extraction tank

The extraction equipment used in Chinese medicine, plant, animal, food, beverage, chemical industry pressure, micro pressure, water frying, soaking, heat reflux, osmosis, organic solvent extraction and aromatic oil components such as the recovery process, and can also be used in universities, research institutes and enterprises and institutions and research laboratories small test production line.

3. Classification of extraction tanks

The utility model can be divided into the following kinds:

3-1, according to the extraction process can be divided into: mushroom type extraction tank, inclined cone type extraction tank, straight cylinder type extraction tank, positive cone type extraction tank, inverted cone type extraction tank;

3-2, according to the solvent can be divided into: alcohol extraction tank, water extraction tank;

3-3, according to the mixing method can be divided into: static multi-function extraction tank, dynamic multi-function extraction tank;

3-4, according to the scope of application can be divided into: Food multi-function extraction tank, chemical multi-functional extraction tank, Chinese medicine multi-function extraction tank, pharmaceutical multi-functional extraction tank!

4, equipment structure

The multifunctional extracting tank device is mainly composed of a defoaming device, a condenser, a cooler, a filter, an oil-water separator, a liquid medicine pump, a cylinder, a control console, etc..


多功能提取罐的結構

 

5、設備特點:

1、設備底部排渣門和上部投料門的啟閉均采用壓縮空氣為動力,通過氣缸活塞,由控制箱中的二位四通電磁氣控滑閥控制,操作方便;
2、靜態提取罐內部設有提升破拱裝置,從而使出渣方便;
3、動態提取罐帶有攪拌系統,使藥液提取更為均勻、方便;
4、排渣門上設有花板、席型不銹鋼絲網,這樣使渣液得到了較為理想的分離;
5、由于設備中與物料接觸部份均采用不銹鋼制造,具有良好的耐腐蝕性能,經久耐用,符合GMP要求;

7、特別是使用動態提取或逆流提取效果更佳,時間短,藥液含量高;

8、中央控制器控制,機組裝置選材優;

9、設備內筒體材質為進口SUS304、SUS316L采用硅酸鋁保溫;

10、外形上大下小,呈磨菇狀。上大、沸騰緩沖空間大,不易跑料;

11、三層保溫,敞開式結構;

12、內置加熱源,無需外部加熱,對罐身和罐底同時加熱,溫度均勻;

13、低液位保護功能, 對加熱器進行保護;

14、以實現提取溫度和加熱溫度的控制及顯示;

15、留有擴展槽,可以完成實驗組批量同時工作(5臺, 10臺, 20臺均可);

16、在線試驗數據檢測,根據用戶要求, 可以對于如下參數實施監控:提取溫度、工作時間、真空度、攪拌速度、攪拌類型、高低液位;

17、在線超聲波提取功能可選: 超聲波獨具的物理作用、空化作用能促使植物細胞組織破壁或變形,溶質的質點間的振動、加速度沖擊、聲壓剪切等效應力加強,使物料形成局部點的極端高溫高壓。

 

小型多功能提取罐的特點

1、具有占地面積小、制作精致、配套齊全、操作方便等優點。特別適合于小批量、多品種的生產方式。

2、設備分為蒸汽加熱和電加熱,設備購買后只需接上水、電或蒸汽后即可使用。

3、電加熱結構設計先進、高效、安全、加熱和降溫快捷、加熱均勻。罐上配有安全減壓裝置,確保使用安全。

4、設備功能齊全,適用于水提和醇提,能進行常壓和負壓提取并且可以回收揮發油。配置控制箱,操作方便,可實現常溫提取、低溫提取、等工藝要求
溫馨提示:氣缸控制本廠有二位四通電磁氣控滑閥控制箱和簡易手動控制裝置二種,用戶在訂貨時可商定。

5、小型多功能提取罐采用動態提取,具有時間短,效率高,操作方便等優點。特別適合醫院、大中院校、科研單位進行小試、中試或小規模生產

 

 

6、工作原理

多功能提取罐有四種提取方法分別為以下幾個:

 (1)水提:水和中藥裝入提取罐內,開始給夾層熱源(如蒸汽),罐內沸騰后減少供給熱源,保持罐內沸騰即可,維持時間根據提取藥理工藝而定,如密閉提取需給冷卻水,使蒸汽汽體冷卻后回到提取罐內,保持循環和溫度。

 (2)醇提:先將藥和酒精加入罐內必須密閉,給夾層熱源蒸汽,打開冷卻水使罐內達到需要溫度時(根據提取藥理工藝而定)減少供給熱源,使上升汽態酒精經過冷凝器后成液態酒精回流即可,為了提高效率,可用泵強制循環,使藥液從罐下部通過泵吸出再缸上部進口回至罐內,解除局部溝流。

 (3)提油:先把含有揮發油的中藥和水加入提取罐內,打開油分離器的循環閥門,調整旁通回流閥門,開供給熱源閥門達到揮發溫度時打開冷卻水進行冷卻,經冷卻的藥液應在分離器內保持一定高度使之分離,再個油水分離器輪換使用。
(4)回收油精: 將酒精加入缸內,給蒸氣打開冷卻水,再打開回收閥門即可。

5, equipment features:

1. The opening and closing of the bottom tapping gate and the upper feeding gate of the equipment are compressed air as the power. Through the cylinder piston, it is controlled by the two position four way electromagnetic air controlled slide valve in the control box, and the operation is convenient;

2. The inner part of the static extraction tank is equipped with a lifting arch breaking device, so that the slag can be conveniently removed;

3 、 dynamic extraction tank with mixing system, so that the extraction of liquid medicine more uniform and convenient;

4, the slag gate is provided with a flower plate and a mat type stainless steel wire mesh, so that the slag liquid is more ideal separated;

5, because the equipment and materials contact parts are made of stainless steel, has good corrosion resistance, durability, meet the requirements of GMP;

7, especially the use of dynamic extraction or countercurrent extraction, better effect, shorter time, high content of liquid medicine;

8 、 central controller control, the unit device selection is excellent;

9. The material inside the equipment is imported SUS304 and SUS316L adopts aluminium silicate insulation;

10, the shape of large, small, mushroom like. Large, boiling buffer space, not easy to run material;

11, three layer insulation, open structure;

12, built-in heating source, without external heating, the tank body and tank bottom heating at the same temperature;

13 、 low liquid level protection function, protect the heater;

14, in order to achieve the extraction temperature and heating temperature control and display;

15, leaving expansion slot, you can complete the batch batch experiment work (5 units, 10 units, 20 units);

16 、 on-line test data detection, according to user requirements, you can monitor the following parameters: extraction temperature, work time, vacuum, stirring speed, mixing type, high and low liquid level;

Optional function 17, online ultrasonic extraction: physical function, unique ultrasonic cavitation can promote plant cell and tissue broken or deformation, vibration, acceleration, solute particle pressure equivalent shear stress strengthening, the material form of extreme high temperature high pressure local point.

Features of small multifunctional extractor

1, with small footprint, exquisite production, complete matching, convenient operation and so on. The utility model is especially suitable for the production mode of small batch and multiple varieties.

2. The equipment is divided into steam heating and electric heating. After the equipment is purchased, it can be used only after supplying water, electricity or steam.

3 、 electric heating structure design advanced, efficient and safe, heating and cooling fast, heating evenly. The tank is equipped with a safety relief device to ensure safe use.

4, the equipment is fully functional, suitable for water extraction and ethanol extraction, can be atmospheric and negative pressure extraction, and can be recycled volatile oil. Configuration control box, easy to operate, can be achieved at room temperature extraction, low temperature extraction, and other technical requirements

Warm prompt: the cylinder control factory has two four - way electromagnetic air control slide valve control box and the simple manual control device two kinds, the user may arrange in the order time.

5 、 the small multifunctional extraction pot adopts dynamic extraction, which has the advantages of short time, high efficiency and convenient operation. Particularly suitable for hospitals, universities, scientific research units for small, medium or small-scale production

6, working principle

There are four kinds of extraction methods for multifunctional extraction tanks:

(1) water: water and medicine into the extraction tank, began to heat (steam), sandwich pot boiling to reduce the supply of heat, can keep the pot boiling, maintenance time based on Extraction of pharmacological process, such as enclosed extraction to the cooling water, the cooling steam after the body back to the extraction tank keep the circulation and temperature.

(2) alcohol extraction: first drug and alcohol added to the tank must be closed to interlayer heating steam cooling water tank, open the required temperature (according to the extraction process and Pharmacology) to reduce the supply of heat, the vapor rising through the condenser into liquid alcohol after alcohol reflux can, in order to improve the efficiency of pump available forced circulation, the liquid from the tank bottom through the pump suction cylinder and the upper inlet back to the tank, remove the local channel.

(3): first the extraction of oil containing volatile oil of Chinese medicine and water into the extraction tank, open circulating valve oil separator, adjust bypass reflux valve, open the valve to supply heat source when the evaporation temperature of open the cooling water for cooling, the cooling liquid should maintain a certain height of the separation in the separator, and then a oil-water separator rotation.

(4) recovery of refined oil: add alcohol to the cylinder, open the cooling water to the steam, and then open the recovery valve.

 

7、技術參數Parameter

規格 /Model

0.5

1.0

2.0

3.0

6.0

全容積(L)/ Capacity

500

1200

2500

1200

1200

罐內設計壓力/Pressure Inside

0.09(MPa)

夾套內設計壓力/ Pressure Jacket

0.3(MPa)

罐內允許真空度/ Vacuum

60(MPa)

壓縮空氣壓力/ Air Pressure

0.6-0.7(MPa)

投斜門直徑(mm)/ Diameter

300

300

400

300

300

加熱面積(M2)/ Heater Area

2.4

3.1

4.2

3.1

3.1

冷凝面積(M2)/ Condenser  Area

3

5

5

5

5

冷卻面積(M2)/ Cooling Area

1

1

1

1

1

過濾面積(M2)/ Filter Area

0.25

0.25

0.25

0.25

0.25

設備重量(kg)/ Weight

1000

1500

1800

1500

1500

外形尺寸(mm)/ Size

φ1400×φ2300

φ1700×φ2900

φ1800×φ3700

φ1700×φ2900

φ1700×φ2900

能耗(kg/h)/ Cost

200

245

325

245

552

 

小型多功能提取罐技術參數Technical parameters of small multifunctional extraction pot

規格型號/ Parameter  

XTQ-100

XTQ-200

XTQ-300

XTQ-500

容積(L)/ Capacity

100

200

300

500

罐內設計壓力/ Tank Pressure

0.09 (MPa)

夾套內設計壓力/ Pressure Jacket

常壓(或按用戶要求)(MPa)/ According to Customer Requirement

夾套內加熱介質/ Material

水、水蒸汽或導熱油/ Water , Steam ,Oil

加熱功率(kw)/ Power

12

36

48

54

電動機功率Kw/ Power

1.1

1.5

2.2

4

攪拌轉速ppm/min/ Speed

21

32

32

32

 

溫馨提示:多功能提取罐設計選型時需明確物料的特性、使用工況、組件配套范圍等,詳細可致電。以上參數表可能會根據物理的性質及實際的使用工況有所調整。

Warm tip: multifunctional extraction tank design, type selection, you need to clear the characteristics of the material, the use of working conditions, components, supporting the scope, etc., in detail to call. The above parameter list may be adjusted according to the physical nature and actual working conditions.

公 司 名: 格翎(上海)環境科技有限公司
企業類型: 外資企業
經營模式: 生產型
公司地址: 上海市奉賢區金碧路(金匯)585號企福科技園2號206座
聯 系 人: 李先生  先生  經理
聯系電話: 021-31781287
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