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真空均質(zhì)乳化機 |
關(guān)鍵詞:均質(zhì)機 乳化機 乳化罐 制膏機 |
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公司名稱:無錫首冠機械有限公司 |
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詳細(xì)說明 |
在高粘性乳化物.特別是膏霜.軟膏.乳劑類產(chǎn)品的制造工藝中.通常*成問題的是分散相的粒徑大和攪拌時把空氣混入制品中.粒徑過大導(dǎo)致乳狀物不穩(wěn)定.缺少光澤,制品中混入空氣則會使制品氣泡化.細(xì)菌污染.易氧化及外觀不光滑.針對兩大問題.開發(fā)出的ZJR系列真空均質(zhì)乳化機組.由均質(zhì)攪拌器.中心葉片攪拌.刮壁攪拌各自具有的特點相輔相成.組合成*佳的攪拌方式.以達(dá)到*混合制品.采用抽真空的方式.使所生產(chǎn)的制品在攪拌過程中不再混入氣泡.從而保證可制造出富有光澤.細(xì)膩及延展性良好的優(yōu)質(zhì)產(chǎn)品. 結(jié)構(gòu): ZJR系列真空均質(zhì)乳化機組由乳化鍋(可升降鍋蓋.翻轉(zhuǎn)式鍋體)水鍋.油鍋.真空裝置.加熱及溫度控系統(tǒng).冷卻系統(tǒng).電器控制系統(tǒng)均質(zhì)攪拌等系統(tǒng)組成. 工作原理: 物料在水鍋.油鍋內(nèi)通過加熱.攪拌進行混合反應(yīng)后.由真空泵吸入乳化鍋.通過乳化鍋內(nèi)上部的中心攪拌.聚四氟乙烯刮板始終迎合攪拌鍋形體.掃凈掛壁粘料.使被括取地物料不斷產(chǎn)生新界面.再經(jīng)過葉片與回轉(zhuǎn)葉片的剪斷.壓縮.折疊.使其攪拌.混合而向下流往鍋體下方的均質(zhì)器處.物料再通過高速旋轉(zhuǎn)的切割輪與固定的切割套之間所產(chǎn)生的強力的剪斷.沖擊.亂流等過程.物料在剪切縫中被切割.迅速破碎成200nm-2um的微粒.由于乳化鍋內(nèi)處于真空狀態(tài).物料在攪拌過程中產(chǎn)生的氣泡被及時抽走. 特點: 料鍋蓋為自動升降式.水鍋.油鍋中的物料通過輸送管道可在真空狀態(tài)下直接吸入乳化鍋.出料方式為乳化鍋鍋體翻轉(zhuǎn)可傾式.通過電熱管對鍋夾層內(nèi)的導(dǎo)熱介質(zhì)進行加熱來實現(xiàn)對物料的加溫.加熱溫度任意設(shè)定.自動控制.在夾層內(nèi)接入冷卻水即可對物料進行冷卻.操作簡單.方便.夾層外設(shè)有保溫層.均質(zhì)攪拌與槳葉攪拌可分開使用.也可同時使用.物料微粒化.乳化.混合.調(diào)勻.分散等可于短時間內(nèi)完成.與物料接觸部位采用優(yōu)質(zhì)不銹鋼(食品,醫(yī)用采用316L材料制造.內(nèi)表面鏡面拋光.真空攪拌裝置衛(wèi)生清潔.采用符合GMP規(guī)范的衛(wèi)生標(biāo)準(zhǔn)制造.是*理想的膏.霜生產(chǎn)設(shè)備) Structure: ZJR series vacuum homogenizing emulsifying unit consists of emulsifying pot (lid can be lifted. Flip pot body) water pot. Frying pan. Vacuum device. Heating and temperature control system. Cooling system. Electrical control system homogeneous mixing system composition. How it works: Material in water pan. Oil pan through heating. Stir after the mixing reaction. Suction by vacuum pump emulsion pot. Stir through the center of the upper inner part of the emulsifying pan. The teflon scraper always fits the shape of the mixing pan. Clean the hanging wall adhesives. Make the enclosed material continuously create a new interface. Then through the blade and rotary blade cutting. Compress. Fold. Stir. Mix and flow down to the homogenizer below the pan body. The material is then subjected to a strong shear between a high-speed rotating cutting wheel and a fixed cutting sleeve. Shock, turbulence and other processes. The material is cut in a shear joint. Rapidly broken into 200nm-2um particles. Because the emulsification pot is in a vacuum state. The bubbles produced by the material in the process of mixing are pumped away in time. Features: The lid of the pot is automatically raised and lowered. Water pot. The material in the oil pot can be directly sucked into the emulsion pot under vacuum through the conveying pipe. Discharging method is emulsified pot body turning tilting type. The heat conduction medium in the interlayer is heated by electric heat pipe to realize the heating of the material. Heating temperature is arbitrarily set. Automatic control. The material can be cooled by connecting the cooling water inside the sandwich. Easy to operate. Convenient. A thermal insulation layer is provided outside the sandwich. Homogeneous stirring and blade stirring can be used separately. Can also be used at the same time. Material granular. Emulsify. Mix. Mix well. Dispersion can be completed in a short time. The parts in contact with the material are made of high-quality stainless steel (food, medical use of 316L material). Internal surface mirror finish. The vacuum mixing device is hygienic and clean. Adopt hygienic standards in accordance with GMP specifications. Is the most ideal paste. Cream production equipment) |
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